Profession Application | 3D Printing Technology in Dental Sector

time:2020-05-26

At present, the rapid development of 3D printing technology has been applied to many industries, among which the dental application is the most remarkable.

3D printing technology is naturally a perfect match for the dental industry, and its applications in the oral cavity are constantly breaking through. The deepening of these applications has realized personalized customization and optimized medical procedures, which can reduce patients’ pain.

Focusing on the research and development of 3D printing technology, Prismlab has had the strategic blueprint in the dental industry. Combining Prismlab's years of experience and market cognition in the dental industry, we will briefly introduce the main applications of 3D printing technology in the dental industry in the following sections.

Compared with biological 3D printing, the principle of other 3D printings is relatively simple, and the required materials are easier to obtain, as a result, it has  been widely applied in the medical field, and among the dentistry is one of the most promising industries in abiotic 3D printing.


Obvious Advantages of 3D Printing in Dental Sector

First, based on the distinct tooth characteristics of each patient, the 3D data generated are also far different, and the applying of 3D printing can achieve personalized production.
Secondly, the complex teeth structure leads to the accuracy deviation of dental medical products and the discomfort of patients due to the traditional manual work, whereas 3D printing technology meets the dental requirements for precision, complexity and customization.
Finally, dental patients always hope to get quick and effective treatment. The traditional processing method lasts long, while 3D printing technology can greatly accelerate the treatment period.
The application of 3D printing technology in dental industry mainly includes orthodontics, implant and restoration along with removable denture.Dental is the most promising in medical field to large-scale apply 3D printing technology.


Orthodontics
The applications of 3D printing technology in orthodontics are mainly lingual appliance and invisible transparent appliance. SLM (selective laser melting) is the most widely used 3D printing technology for lingual orthotics. Compared with the traditional investment casting, the metal lingual orthotics printed by SLM technology can achieve the direct molding of personalized brackets and avoid casting defects such as holes and cavities. Most of the invisible transparent orthotics adopt SLA (light curing molding) and DLP (digital optical processing) technology. Invisible correction technology is the world's first 3D printing commodity to realize mass production. 3D printing technology can enforce the mass customized production of dental models in different orthodontic stages.
The entire production process of invisible orthotics is roughly divided into parts below: "impression - scan -3D modeling - digital simulating orthodontic design -3D printing dental mold – orthotics processing - cleaning and disinfection". In the whole process, 3D printing mostly undertakes the mass customization of dental models in different orthodontic stages. After printing dental model, the transparent membrane is wrapped on the model by thermoplastic molding process, so as to make the invisible orthodontic device suitable for patients. Through the analysis of patients' oral data, professionals will design tooth alignment with software, e.g. let each tooth move 0.2-0.3 mm, or twist 3-5 degrees, etc., so as to obtain oral model data of different orthodontic stages, which then be printed in batches by 3D printing technology.
Usually a patient needs to replace about 30 to 40 pairs of invisible orthotics, through the continuous tilt force to achieve the effect of correction. In this manner, 30-40 nuanced orthodontic models are required. If adopt the traditional processing method, it can hardly tailor and mass produce the orthodontic models for patients in a short time. As a digital molding technology, 3D printing can transform any digital design into the real object, while SLA technology can exactly meet the two conditions of personalization and mass production.
Invisible orthodontics counts as digital medical treatment, but to realize the precise "digitization", both software and equipment are required. Unlike traditional methods, invisible orthodontics has a process of digital transformation. In terms of cost, accuracy, efficiency, stability and safety, a light curing 3D printer is the best choice.
Servicing as the world’s leading industrial 3D printing brand, Prismlab aimed at the pain points and demands of orthodontic service providers, created benchmarking solutions: cloud grasp of models, automatic arrangement, automatic collection of dental models, high-efficient batch post-processing system, which can realize round-the-clock production, greatly increasing the production efficiency of customers and shortening the comprehensive costs.

Implant and Restoration

3D printing dental implants can form directly entire tooth with tooth root. Just after minimally invasive tooth extraction, implants insertion and dental crowns repair, the tooth can be seamlessly combined with original alveolar and reduce patients’ pain. The chair side treatment lasts 1-2 hours, but doctor operation only needs half an hour, and the cost is expected to be greatly reduced to less than ten thousand yuan.
In dental implantation, pure titanium (or alloy) is extensively adopted due to its good biocompatibility, mechanical properties and corrosion resistance. The implant materials include metal, ceramic, carbon, polymer, composite material, etc. Crown materials include gold, cobalt chromium alloy, nickel chromium alloy, ceramic alloy and other metal materials, as well as zirconia all-porcelain, resin and so on. The printing technology of implant and metal dental crown is mainly SLM (selective laser melting), and for casting model of dental crown or bridge is principally SLA (light curing molding) and DLP (digital optical processing).

Removable Denture

Traditional denture processing is inseparable from dental technicians' manual skills of making wax molds and casting crowns, which leads to the high rate of denture rework, not only reducing the efficiency of dental technicians, but also the denture wearing comfort of patients. Counter to traditional denture processing methods, digitized dental technology has replaced a lot of manual work with scanning, software and automatic processing equipment.
Through CNC machine tools, the metal crown is milling out from a metal blank by milling cutter. By contrast, metal 3D printing technology has more advantages in crown production cost and efficiency. Currently, digitized dental technology, covering CNC and 3D printing technology, is becoming the mainstream of denture processing. 3D printed wax moulds or 3D printed resin models used to replace wax moulds are also applied in crown casting, and these technologies both bear the imprint of digitalization.




With the continuous development of dental digitalization, more and more domestic enterprises are involved in the research of this field, and lunch their own 3D printing products according to the above applications. The RP-400D and RP-600D series are Prismlab’s two star flagship products for dental industry. Adopted the global original SMS (sub-pixel micro scanning) technology, they gain high efficiency and precision and have been broadly used in influential dental manufacturers or orthodontic service suppliers at home and abroad.

Even so, 3D printing also faces some limitations. Besides the threshold of materials, the production efficiency also needs a breakthrough urgently. Optimization of software to improve automation level, optimization of design to reduce the actual printing difficulty and cost, are all un-negligible breakthrough points.

3D printing in dental industry is a frontier application. While during the development, it also exists some similar problems like in other medical sectors. However, there’s every reason to believe that, with the further development of 3D printing, more and more high-tech enterprises at the forefront of 3D printing like Prismlab will invest in the research of digital technology of dentistry. 3D printing technology is becoming the mainstream technology of dentistry industry.

Dental Cooperation Partners of Prismlab